Chemical Processing Plant Flooring Solutions

Heavy-Duty Acid Brick & Tile Flooring Solutions

For areas subjected to severe corrosive environments and thermal cycling, simple coatings are insufficient. We provide robust mechanical and chemical protection using ASTM-compliant materials:

We install high-performance acid brick and vitrified tile systems in wet processing areas that need strong protection from corrosive substances and heavy machinery. Unlike regular flooring, these materials are heated in a kiln to become vitrified. This process creates a very dense surface with almost no holes. This density stops chemicals from soaking through and helps the flooring handle heavy loads from forklifts and tanks that would damage ordinary resin-based coatings.

Our team installs asphaltic and resin membrane underlayments that provide an additional layer of protection against contamination from the concrete below. These membranes are placed directly over the slab before the brick or tile is set, acting as a flexible safety net that absorbs substrate movement and isolates cracks. This keeps harmful liquids from penetrating the concrete slab and prevents erosion or rust in the steel beneath.

We offer joint systems specially manufactured to handle specific chemicals without breaking down or shrinking. Since joints are usually the weakest part of a tiled floor, we use high-performance reactive resin grouts instead of cement. We choose the appropriate grout based on your chemical environment: Furan for strong acids and Vinyl Ester for bleaching agents. This helps create a sealed surface that prevents bacteria growth and liquid leakage.